Inspection Engineer

Position Title: Inspection Engineer 

职位名称：检验工程师

Functional Reporting to业务上级: Inspection Supervisor检验主管

Purpose 目的 

The Inspection Engineer will ensure compliance to customer specifications on product manufactured at the facility before shipment of castings. The Inspection Engineer will ensure that each and every castings shipped from the facility receives proper testing via NDT methods (UT, MT, LP, BHN, etc.). The successful candidate will manage a staff of hourly inspectors to accomplish the required tasks. 

检验工程师的任务是确保本厂制造的铸件在出厂前满足客户规范的要求，即确保本厂生产的每一件铸件在出厂前都通过了无损检验（如UT、MT、LP、BHN等）。成功的候选人应当能够管理一组员工的工作，他们以计时制方式工作，完成分派的任务。

In addition, the supervisor will ensure that Metso product is dimensioned and complies with drawing dimensions before palletizing castings and shipment. The supervisor will also manage the shipping area and ensure that castings are shipped when ready to the correct locations and, when required, all necessary certifications accompany said castings. 

另外，检验工程师还需确保客户的产品（铸件）在装箱出货前符合图纸上的尺寸要求，该工程师还应管理整个产品出货区域，确保运货地址正确，必要时还需在出货时提供相关检验等证书。

Principal Accountabilities 主要职责 

Inspection supervision shall understand, based on Marketing specifications, what the requirements of each casting produced in the China foundry are.

检验工程师应根据市场部提供的规范，了解铸造厂生产的每件铸件的要求；

1. Supervise and manage inspectors for all forms of NDT inspection at the China plant based on above.

应根据上述规范管理监督铸造工厂内各种方式的无损检验工作及检验人员；

1. Responsible for inspection of sample castings and required to drive inspection of all samples to meet release dates for delivery to the customer.  Inspection shall ensure that sample castings are inspected 100% and reviewed, in person, by a member of Process Control Engineering/QC Mgmt. before approval and release.

对铸件样品的检验负责，督促各种样品的检验、满足客户对出货日期的要求。在批准出货前，检验工程师应亲自和过程控制工程师/QC管理人员一起参加铸件样品的100%检验，并评审检验结果；

1. Responsible to ensure that each casting that is passed through the finishing room has met requirements as discussed above.

负责确保任何通过精整车间处理的铸件满足上述要求；

1. Ensure that any castings found non-conforming to specifications are marked HOLD for review by process control and not released back to production.

确保检验中发现的任何不符合规范的铸件都标上 暂时扣留 标记，然后由过程控制人员评审，不得送回生产线；

1. Verify that inspection equipment is in calibration and in working order.  This can include calibration stickers, certified dates on gages, and daily checks of instruments via calibration systems before operation (Equotip, Mag permeability, UT calibration per ASTM A609 etc.)

确保检验设备都已经经过适当的校准，并符合生产和检验步骤的要求。这里包括使用校准标贴、提供校准证书（标注具体的校准日期）及操作开始前使用校准器具进行的日常检查等（按照ASTM A609标准等进行UT设备校准、MT磁粉检查和里氏硬度检查等）；

1. The Inspection Engineer shall schedule 3’rd party analysis for casting review as appropriate to allow shipment by required shipment dates. ( UM Castings for KUCC/PTF/etc.)

检验工程师应按照出货日期的要求对铸件安排适当的第三方检验、评审和分析；

1. The Inspection Engineer shall ensure that 3’rd party inspectors are supplied with applicable forms and data (i.e. specs and drawings) upon arrival for testing and ensure that castings are within required surface conditions so that proper inspection via 3’rd party can be completed.  This all must be done according to appropriate specifications.

检验工程师需确保在第三方检验人员开始工作前能够获得检验中需要使用的表格和数据（如规范、图纸等），还需确保检验中涉及的铸件符合检验需要的表面光洁度的要求（具体可以查阅有关产品规范）；

1. Inspection Supervision shall ensure that casting inspection records are kept for each casting and that required inspection certifications are sent to the customer when required.

应保存每一件铸件的检验记录，如果客户提出要求，可以向客户发送检验证书；

1. Inspection shall ensure that applicable ITP’s are followed. and ensure that inspection forms are returned back to Process Control 

应按照适用的检验测试程序进行检验，检验中填写的表格应送回过程控制人员；

1. Strictly follow company policies of environment and Occupational Health and Safety, and assist to achieve department and company goals of environment and Occupational Health and Safety.

遵守公司关于环境，职业健康安全的政策方针，并且协助完成部门及公司环境，职业健康安全的目标。

Quality Objectives 质量目标

ME-Global operates North American Foundries under the same Quality Policy Statement. It is the focus of the organization to ensure that Quality Objectives are established by Management and well in line with the Quality Policy Statement. It is the requirement of all ME-Global employees to strive for and meet our Quality Objectives.

美伊国际有限公司按照统一的质量方针运行北美洲的几家铸造厂，公司管理层按照质量方针的要求制定质量目标，公司要求美伊国际有限公司的所有员工都应努力工作，实现公司的质量目标。

Currently, the Organization drives for Four Main Quality Objectives. 

目前，公司有以下4个方面的主要质量目标。

They are它们是:

1. Scrap/Non-Conforming Product Rate 报废率/不合格产品率

2. On-Time Delivery Frequency 产品及时出货频度

3. Safety/Severity 安全目标/事故严重性控制指标

4. Man-Hours per Ton/Productivity 每吨产品人工小时数/劳动生产率

   
   

Position Qualifications 资质要求 

1. NDT certifications with respect to MT and UT and/or Bachelor’s degree in Engineering.

   有无损检验MT（磁粉探伤）和UT（超声探伤）证书和/或工程类本科学历证书；

   
   

2. Basic understanding of foundry techniques and casting defects.

   对铸造技术和铸件缺陷有基本的理解；

   
   

3. Proven analytical skills.

   有分析技能；

   
   

4. Proficiency with MAGMA casting simulation, CAD/Inventor software desired.  Skilled in use of Microsoft Office software.

   熟悉MAGMA铸造模拟系统，熟悉CAD/Inventor软件的优先，能够熟练使用微软办公软件；

   
   

5. Effective written and oral communication skills in English.

   能够用英语进行有效的口头和书面沟通。